Tube Filling Machine

About Tube Filling Machine

TUBE FILLING MACHINE: OVERVIEW

A Tube Filling Machine is used to fill and seal tubes with viscous or semi-viscous products in industries like pharmaceuticals, cosmetics, food, and chemicals. It automates the process, ensuring hygiene, accuracy, and high throughput.

MACHINE DETAILS

Parameter	Description
Product Types	Creams, gels, ointments, toothpaste, sauces, adhesives
Tube Materials	Plastic (LDPE/HDPE), Laminated, Aluminum
Filling Range	5 ml to 250 ml or more (customizable)
Tube Diameter	10 mm to 50 mm typically
Tube Length	Up to 200 mm
Production Speed	30120 tubes per minute (based on model and material)
Filling Accuracy	1%
Drive System	Mechanical, pneumatic, or servo-driven
Cleaning System	Manual or CIP (Clean-in-Place)
Automation Level	Manual, Semi-automatic, Fully automatic

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KEY FEATURES

1. Automatic Tube Loading & Unloading

   • Reduces human error and improves consistency.

2. Tube Orientation System

   • Ensures the artwork/label aligns perfectly before filling and sealing.

3. Volume Adjustment Mechanism

   • Allows precise control over fill quantity.

4. Contactless Sealing

   • Ultrasonic or hot air sealing ensures clean, hygienic sealing (for plastic tubes).

5. Crimping Mechanism

   • For aluminum tubes double or triple fold options.

6. Batch Coding / Embossing

   • Optional inkjet or mechanical systems for date/batch stamping.

7. PLC + HMI Touchscreen Control

   • Easy operation, recipe management, real-time error monitoring.

8. Overload Protection & Alarms

   • Ensures safety and automatic machine halt during malfunction.

9. Stainless Steel Contact Parts

   • For GMP compliance and corrosion resistance.

ADVANTAGES

Advantage	Benefit
High Productivity	Increases production rate significantly compared to manual filling.
Consistent Filling & Sealing	Uniformity in product weight and seal integrity.
Hygienic Operation	Meets pharmaceutical and cosmetic production standards.
Reduced Waste	Precision filling reduces overfill or spillage.
User-Friendly Interface	Easier setup, training, and recipe changeover.
Versatility	Can handle multiple tube types and sizes with quick changeovers.
Compact Design	Space-saving models available for smaller facilities.
Automation Ready	Can be integrated into fully automated production lines.

OPTIONAL ADD-ONS

• Nitrogen flushing system (for sensitive products)

• Laminar airflow hood (for sterile environments)

• Vision inspection system

• Tube cleaning (air jet/vacuum)

• Auto tube feeder

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APPLICATION EXAMPLES

• Pharmaceuticals: Antiseptic creams, ointments, gels

• Cosmetics: Face creams, lotions, sunscreen

• Food: Tomato paste, mayonnaise, garlic paste

• Industrial: Adhesives, greases, sealants

Effortless Automation for Tube Filling

Experience seamless tube filling with our fully automatic machine, designed to minimize manual intervention and maximize productivity. The integration of a Human Machine Interface (HMI) provides intuitive control, ensuring operators can efficiently monitor and adjust the filling process. This automation results in consistent output, accuracy, and reduced operational errors, making it an essential solution for high-volume production environments.


Built for Durability and Versatility

Constructed from premium stainless steel, our Tube Filling Machine offers excellent resistance to corrosion and wear, ensuring a long service life. Its customizable capacity allows it to adapt to varying production demands, providing flexibility for different batch sizes. The 70 kg structure combines stability with portability, making installation and relocation straightforward. Perfect for a diverse range of industries including pharmaceuticals, cosmetics, and food processing.